01559192562 01030503551 01555441359 0572060545 info@emcegy.net 315/34 13 ST, Abu Al-Kheir, New Damietta, Egypt
Government Facilities Sector Fleez Acrylic System

Reinforced Acrylic Metal Roof Insulation – Shata Vocational Preparatory School

Shata – Damietta, Egypt
01 Dec 2022
General Authority for Educational Buildings

Across 950 m², EMC treated and insulated the metal roof of Shata Vocational Preparatory School using a fleece-reinforced acrylic system, including corrosion treatment, repairs to vulnerable areas, and final water testing.

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Reinforced Acrylic Metal Roof Insulation – Shata Vocational Preparatory School

EMC carried out treatment and insulation works for the metal roof of Shata Vocational Preparatory School in Damietta, for the General Authority for Educational Buildings, covering a total area of 950 m².

The works included corrosion treatment, replacement of severely deteriorated sections, and reinforcement of joints and vulnerable areas, followed by a fleece-reinforced acrylic insulation system, a second acrylic coat, and final water testing.


Scope of Work

  • Site inspection and identification of damaged and vulnerable roof areas.

  • Removal of deteriorated old insulation materials, dust, and contaminants.

  • Washing and preparation of the metal roof surface.

  • Identification and assessment of deteriorated areas.

  • Replacement of severely damaged metal sheet sections.

  • Treatment of corroded areas using zinc phosphate primer.

  • Reinforcement of joints and damaged areas using epoxy coatings and fiberglass.

  • Treatment of vulnerable areas using fiberglass-reinforced acrylic material.

  • Filling of gaps and preparation of the roof for fleece application.

  • Installation of fleece rolls followed by acrylic waterproofing material.

  • Airless spray application of the second acrylic coat.

  • Formation of a continuous insulation layer for protection against rainwater and heat.

  • Water testing to verify waterproofing performance.

  • Final inspection and handover.

Case Study

The Challenge

The main challenge was corrosion across sections of the metal roof, combined with deteriorated areas, gaps, unprotected joints, and remnants of old insulation, creating vulnerable points for potential rainwater ingress and heat transfer.

The Solution

The roof was cleaned and washed, severely damaged sections were replaced, and corroded areas were treated with zinc phosphate primer. Joints and vulnerable areas were reinforced with epoxy and fiberglass before installing the fleece-reinforced acrylic system, followed by a second acrylic coat and water testing.

The Result

Damaged roof areas were treated and a continuous reinforced acrylic insulation system was completed across the surface, improving protection at joints and vulnerable areas against rainwater and weather exposure, with waterproofing performance verified through water testing.

Project Videos

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