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Factories, Warehouses & Cold Storage Sector Polyurethane Foam System

Metal Roof Rehabilitation & Insulation Project – Arab Engineering Office Warehouse

Abu Rawash – Giza, Egypt
01 Aug 2024
Arab Engineering Office

Across 937 m², EMC rehabilitated and insulated the metal roof of the Arab Engineering Office Warehouse in Abu Rawash using Polyurethane Foam and an acrylic protective coating.

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Metal Roof Rehabilitation & Insulation Project – Arab Engineering Office Warehouse

EMC carried out rehabilitation and insulation works for the 937 m² metal roof of the Arab Engineering Office Warehouse in Abu Rawash, for Arab Engineering Office.

The works included repairing and replacing damaged metal sheets and preparing the roof before spray-applying Polyurethane Foam to form a continuous insulation layer, followed by an acrylic protective coating for UV and weather resistance.


Scope of Work

  • Site inspection and identification of damaged and corroded roof areas.

  • Cutting and removal of deteriorated metal sheets.

  • Repair and preparation of affected structural metal sections.

  • Installation and fixing of new metal sheets in damaged areas.

  • Sealing and treatment of roof joints and openings.

  • Surface cleaning and preparation before insulation.

  • Spray application of Polyurethane Foam across the roof.

  • Formation of a continuous insulation layer over joints and connections.

  • Application of an acrylic protective coating over the Polyurethane Foam.

  • Protection of the insulation system against UV exposure and weather conditions.

  • Final inspection and handover of the completed works.

Case Study

The Challenge

The main challenge was the deteriorated condition of several areas of the metal roof, including rust and corrosion, damaged metal sheets and existing insulation, as well as openings and joints allowing water and heat transfer, with some supporting metal sections also affected.

The Solution

Deteriorated sections were removed and replaced with new metal sheets, while affected structural sections were repaired and roof joints and openings were sealed. Polyurethane Foam was then spray-applied to form a continuous insulation layer, followed by an acrylic coating for UV and weather protection.

The Result

The metal roof was rehabilitated and protected with an integrated insulation system that helps reduce water ingress and heat transfer, while providing protection for the Polyurethane Foam against UV exposure and weather conditions.

Project Videos

EMC Company offers the absolute best thermal and waterproofing solutions using Polyurethane and Polyurea.

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