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Government Facilities Sector Polyurethane Foam System

Metal Roof Insulation Project – Al Zarqa Institute for Computer Science

Al Zarqa, Damietta, Egypt
15 May 2025
Eng. Youssef Dargham

Across a total area of 323 m², thermal and waterproof insulation works were completed for the metal roofs of Al Zarqa Institute for Computer Science using Polyurethane Foam, following treatment of corroded, damaged, and vulnerable roof areas, with an acrylic protective coating for UV resistance.

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Metal Roof Insulation Project – Al Zarqa Institute for Computer Science

EMC carried out thermal and waterproof insulation works for 323 m² of corrugated metal roofing at Al Zarqa Institute for Computer Science.

The project included inspection and treatment of corroded and damaged metal sheets, joints, and vulnerable areas, followed by spray application of Polyurethane Foam and an acrylic protective coating to provide durable thermal and waterproof protection.


Scope of Work

  • Inspection and technical assessment of the metal roof.
  • Identification of corroded, deteriorated, and perforated areas.
  • Treatment of damaged sections, joints, and fixing points.
  • Cleaning and preparation of the roof before insulation.
  • Spray application of Polyurethane Foam.
  • Application of an acrylic protective coating for UV resistance.
  • Final inspection and handover.

Case Study

The Challenge

The main challenge was the extensive corrosion and deterioration of the corrugated metal sheets, particularly around joints and fixing points. Some areas also contained perforations that could act as potential water leakage points, along with accumulated dust and deposits between several roof joints.

The Solution

The roof was inspected to identify corroded, deteriorated, and perforated areas, followed by treatment and preparation of damaged sections, joints, and fixing points. Polyurethane Foam was then spray-applied to create a continuous thermal and waterproof insulation layer, followed by an acrylic protective coating for UV and weather resistance.

The Result

The project successfully delivered an integrated thermal and waterproof insulation system for the metal roof after treating the damaged areas. The completed system helps reduce water leakage risks, limit heat transfer, and provide additional protection against UV exposure and weather conditions.

Project Videos

Before replacing the metal sheets, try insulating them with one of the latest insulation systems: Polyurethane Foam (PU Foam).

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