Polyurethane Foam Insulation for Roofs, Walls & Tanks

Across a total area of 3,829.27 m², EMC carried out thermal and waterproofing insulation works at Aga Poultry Farm for Dr. Ramadan Fekry, covering metal roofs, external walls, and tanks using polyurethane foam, with surface preparation and protective acrylic coating for exposed areas.

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Integrated Insulation System for Aga Poultry Farm

EMC carried out thermal insulation and waterproofing works at Aga Poultry Farm for Dr. Ramadan Fekry in Aga, Dakahlia, covering a total area of 3,829.27 m².

The project covered metal roofs, external walls, and tanks using a polyurethane foam insulation system. The works also included preparation and treatment of deteriorated metal roof areas, joints, and openings before foam application, followed by a protective acrylic coating on externally exposed insulated surfaces.

Scope of Work

Initial inspection of the project areas.
Assessment of metal roofs, walls, and tanks before insulation.
Identification of corrosion and deteriorated areas on metal roofing.
Inspection of roof joints, openings, and vulnerable areas.
Securing and treating metal roof sheets where required.
Replacement of damaged metal sheets where necessary.
Sealing and treatment of roof joints and openings.
Treatment and securing of translucent roof panels and surrounding connections.
Washing and cleaning of metal roof surfaces.
Surface preparation before polyurethane foam application.
Application of sprayed polyurethane foam to metal roofs.
Inspection of polyurethane foam thickness according to project requirements.
Application of protective acrylic coating to externally exposed insulated surfaces.
Inspection and preparation of external walls.
Use of access scaffolding for elevated wall sections.
Application of polyurethane foam to external walls.
Application of protective acrylic coating over wall insulation.
Polyurethane foam insulation of tanks.
Treatment of corners, connections, and critical details within the insulation system.
Final inspection of completed works.
Project handover.

Case Study

The Challenge

The project involved different types of surfaces, including metal roofs, external walls, and tanks. Some roof areas showed corrosion, deterioration, and vulnerable joints and openings, while the external walls required improved protection against heat transfer and weather exposure.

The Solution

Metal roof surfaces were prepared and treated, with joints and openings sealed and damaged sections secured or replaced where required. Polyurethane foam was then applied to the metal roofs, walls, and tanks, with a protective acrylic coating applied to externally exposed insulated surfaces.

The Result

An integrated insulation system was completed across multiple areas of the farm, helping improve the thermal and waterproofing performance of metal roofs, walls, and tanks while reducing the effects of external heat and weather exposure, with acrylic protection applied over exposed foam surfaces.

Integrated Polyurethane Foam Insulation – Aga Poultry Farm

Integrated Insulation System for Aga Poultry Farm

Scope of Work

Case Study

Project Videos

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